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"flotation chambers are a good thing..."
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* MIRROR 70407 Build *
* MIRROR 36332 Restore *
The cosmetic flaws
Disaster Strikes!
(a) Repairing the hull...
(b) Fairing and paint...
(c) Pirates attack...
(d) Getting seaworthy...
(e) Post-launch things...
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Pirates Attack.. 
Most likely small ones when the garage door was open anyway
And onto another chapter for Mirror 36332. As mentioned previously, we'd moved the boat across to Shawn's place for final prep before dropping it into the water. Everything got put back on ready for a trip to the water.
 

 
As you can see, the boat is propped up on a couple of paint cans to allow for easy fitting of everything. Unfortunately it looks like one or more of the local 'small pirates' found a boat too much to resist.
 
So, our launch date got set back another week or two as whoever decided to jump around inside the boat put a decent sized hole in the bottom hull at the side tank. We have our suspects, but no evidence, so if you're reading this, we know who you are..
 

 

Repairs will carried out in a similar manner to the preceding chapters, though this is a much more limited area so should be faster and we will be able to do as a series of brief, part-time, jobs between other activities. 

 

(2) Skipping pictures for a few intermediate steps as they're well documented earlier, we filled in any gaps with cut-to-shape matting (some leftovers can be seen in the photo below) and epoxy, glued together any bits of wood that cooperated, and covered the hole with two layers of left-over fiberglass matting and epoxy (bearing in mind most of the wood was intact and we couldn't reach the inside as it's it the side tank but this worked very well). The end result was a very solid repair that'll do the trick nicely.

 

  

Above the fairing compund in action with a glimpse of the fiberglass matting used for the repair. 

All was going really well as you can see from the pictures, and we were down to a few final items before launching. So, realistically, considering it's us, what would you expect but another minor catastrophe?
 

 
As any Mirror owner will tell you, they're only a 1/4" of ply thick, and a couple of pirates jumping around inside, especially when it's propped up on paint cans, isn't going to work out too well. Predictably, it didn't.    
 
Basically the damage was as you might expect if someone put their weight on the boat while it was supported on paint cans, This was a real bummer as we had hoped to sail it this weekend. Oh, well, we've dealt with worse. We'll be patient (or at least try).
 

 

(1) First step in the repair was to clean out the hole to remove splintered wood, sand back to wood, and epoxy/clamp the wood where the ply separated.


Moral of the story: keep your garage door shut!

 

(3) Once the actual repair was solid, onto the fairing stages. After a light sanding to remove any errant strands of fiberglass matting, to remove any undesirable bits, and to prep the edges, once again epoxy/407 was liberally spread on as smoothly as possible ready for sanding/primer/paint. We applied the 407 mix with a paint stirrer (the free type from the paint store), pretty much as if icing a cake. Worked well.

 

 

And here's some shifty looking character who looks like he's got no business messing with boats.